Understanding the intermittent bonded ribbon production line

Equipment for producing rollable formats in optical-fiber manufacturing is supplied by Shanghai Weiye Optic Fiber Communication Equipment Co., Ltd. This setup is designed for 12- and 16-fiber ribbons, allowing buyers to assess its capacity against their planned product range. Factory space and installation needs may also be affected by the system’s split-type construction.

Fiber Draw Tower
Compact Fiber Unit
Fiber Secondary Coating Line

For this specific production line, the listed construction speed is 600 m/min. The process combines fiber pay-off, gathering and guiding, intermittent resin dispensing, UV-LED curing, visual monitoring, capstan pulling, and take-up. When assessing suitability, the complete process matters rather than speed alone.

Factory utilities, reel requirements, available floor space, and installation conditions should be assessed before purchase. Ask the supplier for its documentation package and check the system’s suitability for your cable design and operating requirements. Addressing these details in advance may limit setup delays and support a smoother start.

Key Takeaways

• Designed for rollable 12- and 16-fiber formats.
• Listed speed: 600 m/min for this equipment.
• Features a split-type construction.
• Includes curing, monitoring, pulling, and take-up stages.
• Check utilities, reels, installation needs, and supplier documents before buying.

Intermittent Bonded Ribbon Production Line

Examine The Intermittent Bonded Ribbon Production Line

To create rollable IBR formats, three mold groups position fibers for the application of small adhesive dots. Operators can adjust the mold position from 0 to 15 mm to support consistent spacing and shape.

Produce Rollable Fiber Ribbons With Precision Bonding

A 16-spool pay-off supplies fiber to the machine, while guide rollers with U-shaped grooves keep individual strands organized. Hard-anodized roller surfaces support steady contact during processing. For 12F and 16F layouts, the adjustable valve setup uses 5+5+1 valves for 12 fibers or 5+5+5 for 16. Ask the supplier to verify tension control settings that suit your particular cable design.

Run 12- And 16-Fiber Configurations At Up To 600 m/min

Construction speed is listed at up to 600 m/min. The listed reel dimensions, Φ236 mm × Φ25.4 mm × 108 mm and Φ267 mm × Φ25.4 mm × 180 mm, correspond to pay-off reel options holding 25.2 km or 50.4 km of fiber. T-type and fiber-optic take-up reels are also available for this system. Compare reel capacity with your production requirements and expected changeover time.

Examine The Production Line’s Main Equipment And Controls

Consistent output depends on coordinating tension, resin placement, and UV exposure. The system helps operators adjust settings to their cable design and fiber ribbon requirements.

Manage Fiber Tension, Resin Dispensing, And UV-LED Curing Together

Electro-pneumatic adjustment is provided for each pay-off unit. Dispensers can run independently or in linked groups, with adhesive-dot spacing and counts configured through the interface.

Three pre-curing ovens serve the mold groups ahead of UV-LED post-curing. Verify resin compatibility and operating conditions with the supplier.

Lamp current, oven temperature, alarms, and preset lengths are displayed or managed through the Siemens PLC and touchscreen. Check the required cabinet and power supply arrangements before purchasing.

Prepare Line Configuration, Installation, And Operating Conditions

Prepare a designated area before the equipment arrives. An enclosed, clean, dry, draft-free space is required for the optical fibre system. Keep the temperature from 15°C to 25°C, with humidity no higher than 85%. Maintaining these conditions helps preserve equipment protection and operating precision.

With your facilities team, assess site utilities, available electrical capacity, cabinet space, and cable design. Nitrogen at 7 bar with 99.99% purity and compressed air at 6 bar are specified for the system. A three-phase, five-wire electrical supply rated 380 V ±10% is specified.

• Allow space for the cabinet, components, resin, and access to service parts. Verify temperature settings and tension control before startup.
• Account for the specified reel size of Φ410 mm × Φ50.8 mm × 391 mm. Reels of up to 30 kg can be supported by the take-up unit.
• Include the main power feed-in cable in your site plan. The equipment package does not include connection cables and cable trays.

The supply scope, reel types, and installation needs should be checked before placing an order. This assessment can reduce setup time and help prevent later delays. Request supplier confirmation of suitable settings for your fiber and cable design, including lamp accuracy and operating conditions. A clear plan helps the production system start more smoothly.

Request Pricing For A Ribbon Production Solution Tailored To Your Needs

Manufacturers seeking rollable 12- or 16-fiber formats can assess this line at its stated speed of 600 m/min. When requesting a quote, provide your fiber layout, output goals, cable requirements, reel preference, and factory conditions.

Check the proposed system for its 16-spool pay-off, UV-LED curing setup, take-up capacity, and available options. Examine the included components, dispensing-head options, unit functions, and cable design prior to ordering.

The documentation list includes operating and maintenance manuals, a general layout drawing, electrical schematics, and a wear-parts list. Reviewing these documents can clarify setup time and future service requirements.

Contact Shanghai Weiye Optic Fiber Communication Equipment Co., Ltd. to request pricing and configuration details that suit your output plan and site utilities. Before buying, check the scope of supply and replacement parts.